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The beginning of my new fiberglass door. Very simple MDF mold. Modeling clay radiuses in corners, Duratec surfacing primer sprayed. Followed by Lite polishing, 4 coats of wax release, 2 coats of PVA.
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Door, just out of the mold.
Door is installed for test fit. I was pretty happy with how it turned out, not perfect but better than the old one. The green coating is the PVA, it washes off with water. Window was installed using the old door as a pattern.
Once the mold was prepped, I brushed on a Couple heavy coats of Gelcoat. 3 layers of Mat, HoneyComb core, three more layers of mat, Gelcoat. I laminated block of hardwood where hinges, door handle are mounted
The beginning of my new fiberglass door. Very simple MDF mold. Modeling clay radiuses in corners, Duratec surfacing primer sprayed. Followed by Lite polishing, 4 coats of wax release, 2 coats of PVA.
Door is toast. I will be building a new fiberglass one. (Pictured is the bottom of the door).
Door is finished with window and lock installed. Steering console ready for baystar system.
Remote mounted Mercury 9.9 in action
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The beginning of my new fiberglass door. Very simple MDF mold. Modeling clay radiuses in corners, Duratec surfacing primer sprayed. Followed by Lite polishing, 4 coats of wax release, 2 coats of PVA.

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The beginning of my new fiberglass door. Very simple MDF mold. Modeling clay radiuses in corners, Duratec surfacing primer sprayed. Followed by Lite polishing, 4 coats of wax release, 2 coats of PVA.
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