Rear Deck

N

Nunya

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C Dory Year
2007
C Dory Model
25 Cruiser
I'm curious if anyone with a CD-25 has pulled up the rear deck floor. Looks to be 6 large screws in it and then siliconed around the parameter of each side. I'm in the process of resealing all hull penetrations and was wondering how many are underneath the deck. I did pull one of the screws out and it appeared to be damp. For sure need to reseal all screw holes.
 
I do not build the C-dory's anymore but the screws around the perimeter are what need to be removed. I would then take a razor knife and cut the seal all the way around. Floor comes up in one solid piece and shouldn't be a huge deal to remove. The hardest part is cleaning up the silicone and re-sealing the floor in and making it look nice :P
 
If you want to see what it's like after you pull the deck insert, go here: Anna Leigh construction Dave has a couple of shots of the tank installed but not covered up.

Why do you want to pull the deck insert? If it's to get to the fittings, I just put in a larger hatch: Tank access

Boris
 
If there is any core in the way of the screws, the screw holes need to be also filled with epoxy to avoid any water getting into the core. When you put the screws back in, you may want to put 4200 around the screw.

I have found that cleaning carefully with Magic Erraser "extra power" where the silicone was--this works very well--better than other methods I have used--you don't want to sand the gel coat. Silicone gets into the pores of the gelcoat--and then is difficult to fully remove.

Another trick is to not fully tighten the screws down when you put in the silicone--start with a bead under the lip--and then fill the crack--as the Silicone has set, then tighten the screws all of the way.

I wouold think that the primary reason to remove the deck hatch floor is to replace the fuel tank. If you can avoid taking the entire deck up, it might be a lot less work. There may be some screw holes under the deck which hold the fuel tank in place--maybe Andrew can answer this question--if there were straps or other fittings which were screwed into the bottom of the hull? If so, they should probably be removed and the area filled with epoxy and the screws put back in place.
 
Thanks for all the replies. The reason I was going to pull the deck is I'm going thru and sealing all screw holes as a winter project. I figured there are probably some underneath the deck. I've found the ones around the perimeter holding the deck down aren't sealed.
 
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