thataway":lnq7663w said:
The problem with pop rivets in fiberglass, is that the pop rivet tends to fracture the glass, both initially and with time as it wears. There is no backing washer. When possiable, pop rivets should be used with a properly sized washer on the back side. This tends to spread out the load, and make fracture of the glass less likely.
That, of course, was always the problem on dinghy sailboats, finding a way to get a washer or backing plate behind a pop rivet or machine screw.
We did develop one way, however.
In order.....
Stick a wire through the opening from the outside and snake it down or around until you can get it to come out somewhere accessible.
Put the washer over the wire, then bend the wire back and forth and flat to keep the washer from falling off. Leave a long tail behind this to pull the wire back out later.
Coat the surface of the washer to fit up to the fiberglass with epoxy or some other adhesive of your choice.
Pull the washer back to the surface to be backed up and let the adhesive cure.
Pull the wire out backwards, leaving the washer to serve as a backing plate in place.
Go ahead and pop rivet the fitting in place normally, with the washer behind it. Use more adhesive to help waterproof and strengthen the attachment.
Interestingly, I've found a number of difficult to get to places on my Sea Ray.
Turns out that a lot of hardware is bolted to the deck before the deck is bonded to the hull, leaving little or no accessibility once the hull and deck are joined.
I had a stanshion that had the bolts loosened, and could no-way reach up to get a wrench on the nuts, and could not lift on them and get the nuts to bind up and allow the bolts to tighten.
I finally would up flooding the area under the stanchion plate with JB Weld and then inserting, under tight pressure, washers between the fiberglass deck and stanchion plate. Then I filled the rest of the area around the washers with more JB Weld, dressed up the edges, and allowed it to harden. Hard and firm as a rock 24 hrs later.
Would have required a trained ferret to get to the nuts!
Joe.