The new tanks have a warning label that states the tank may swell, but that it is designed to withstand that. I guess the Government has required most all the new stuff to be designed not to release fuel vapors into the air. (Blows that thought as soon as you open the cap a bit to release that pressure... ;-p In fact, I was just told by onlineoutboards.com the new regs are why all your new tanks, lines and connectors are so much more expensive. (see quotes below). The new tanks have a special valve in the cap that allows air in, but not out. Thus why a new fuel demand valve is on the markets. I was concerned that the pressure in the tank might flood the little kicker. Or at least that is one of the reasons they suggest buying the valve. But if I don't need it, why spend the $20 on it... Another question I have. The lines Tohatsu sales for this motor are 5/16". Would it be ok to use 3/8" line, or does that put more stress on the little kickers fuel pump? Finally, what about installing an inline or water separating fuel filter in the fuel line? There is an inline filter under the engines cover, but would it be prudent to add another filter upstream just after the tank? Or would that to put to much restriction on the flow?
"Thank you for your email. The part number you provided has recently superceded to the new EPA connector - 3GR702500M. The EPA factor is what has driven up the cost of all fuel related parts - including tank, line and connectors."