FDO, Jon! That's too cool.
Absolutely, ship the thing out to anyone who wants it. What someone ought to do is come up with a low-profile clamp gizmo of some sort so they can try it without drilling the holes. You already had holes in your A/V plate, and matched them to the Dork, so no problem. But others might get so many holes in the plate that their motor sinks.
To tell you the truth, I think the ability to flex is a very good thing. It kind of softens the stress on the cast aluminum A/V plate, which will not flex much even if it needs to. To make a guaranteed one out of that polycarbonate (same stuff as Lexan), it would have to be molded to shape to keep it from eventually breaking at the cuts, holes and bends. I bet the original PermaDork would make it a season or two, though.
From what Bill tells me, the genuine article is made out of 1/4" aluminum. Not much flex there, and a good bump from backing the trailer into a tree could cost a big check to Honda. Whatever you do, don't stand on the thing like the guy in the ad does. Cynthia could stand on it alright, but keep your butt off.
If a guy wanted to get rich, he could make the things out of 10ga stainless and custom fit them to each size/brand of motor to spread the attachment stress out. Of course, the people who bought them would have to be rich, too.
Did you notice any straight line steering differences? Like wanting to pull to one side or making it harder to turn one way than the other? As sensitive as those outboards are to a little tweak of the rudder skeg, I would think that the big wings of the foil could cause some problems if they were not identical in depth and area. There's no way I bent that piece of plastic junk perfectly, so maybe it isn't that critical. If all you boating pros keep raving about the performance, I see a stainless steel one on a Honda 130 somewhere in the future. Better stock up on toilet paper now, because I got a feeling the pulp mill prices are going to go up!
Glad to be able to return some of your help. For us working stiffs, $104 is a lot for an experiment. Especially when you probably have that much tied up in junked out hydrofoils that didn't work as wanted.
OK - I won't make fun of you if you buy one of them dorky lookin' PermaTrims.