Solar water heating project

TenMile

New member
So I've had the C-Dory 25 now since the beginning of July and have had a chance to make some fixes and modifications. Thought other members would be interested in what I've done with water heating.

Given that we want to cruise for long stretches, adding a solar panel to the hardtop was a given. The boat has 2 x 100Ah Lead Acid house batteries plus a start battery that I link together with an ACR. I ended up installing a 190w bifacial panel and wiring it to a Victron SmartSolar 75/15 charge controller. On a sunny day I see a maximum of about 10A from the panel and it's usually able to top my system up in a few hours.

One of the cool features of the Victron charge controller is that it has a built in Load Control function that can divert power to a load when the batteries are charged up to a maximum of 15A at 12V.

Our boat came with a 4 Gal water heater that was only powered via 110V when plugged into shore power. We rarely (if ever) plan to be at the dock but would like to be able to take a warm shower. I ended up swapping the heater element and thermostat out of the heater and used a 150w 12V element instead along with an STC-1000 digital thermostat plus a 40A 12V relay.

Here's how it all works. The STC-1000 is directly connected to my DC panel and acts like a switch that opens/closes a relay. It has a temperature sensor that I have heat taped to the cylinder inside the water tank (same place the thermostat connected to). It turns on until the water reaches 45C (~115F) and it will allow the water to cool to 40C (~105F) before it turns on again. The output of the STC-1000 is connected to a 40A DC Solid State relay and will open/close the relay switch. The SS relay is connected to the Load port on the Victron on one side, and a 150w DC water heater element inside the tank on the other.

When the boat batteries are charged, the load turns on and if the water is below 40C, the water heater element is switched on. I find that the draw on the system is about 11A or almost exactly 150w. Overnight the water will usually cool to about 32C and takes about 60-90 mins to heat back to 45C. Water in the fresh tank is just around air temperature so low 20's in summer. If we fully drain the hot water it takes about 2.5hrs to heat again. For us this means we can have a hot shower at the end of a day, or a warm-ish shower in the morning. The water heater has the standard safety valve and I've fused it.

The Victron load control has a number of custom settings but one of them prioritizes Battery Life so every few days it ensures that the batteries are fully charged.

The system will make hot water when the sun is out, when the engine is running or when plugged into shore power/charger as all 3 of those charge sources will trigger the Load to switch on. Will let everyone know how this system holds up over the long term. Total cost was very inexpensive -- was already going to do the solar panel / charge controller and already had the ACR installed so just needed the DC 150w element ($35), STC-1000 ($20) and 40A relay ($20).
 
Fascinating. I believe you've solved a problem for long term cruising or fisher folks who spend weekends on the boat without shore power that don't want a generator on board.

Can you provide links to the heating element and solid state relay?

I'm also trying to think of a way to get the factory 120 volt system as well as a separate independent 12v system. I don't believe this is possible without welding another bung on for 2 separate elements.
 
Fascinating. I believe you've solved a problem for long term cruising or fisher folks who spend weekends on the boat without shore power that don't want a generator on board.

Can you provide links to the heating element and solid state relay?

I'm also trying to think of a way to get the factory 120 volt system as well as a separate independent 12v system. I don't believe this is possible without welding another bung on for 2 separate elements.
Just got back from a 10 day trip away and this setup worked great. We had enough hot water for two of us to have a quick shower at the end of the day and do dishes. We were up in the Desolation Sound area and had 10 sunny days, however, there were wild-fires in the interior of BC so the sun was obscured by smoke. That said, it was pretty rare that I'd see >100w from my 190w solar panel due to the smoke.

The Victron controller has a Bluetooth App that I checked daily. Generally by noon the batteries would be charged and by 3-4pm water would be 45C. Main load on our batteries are the DC Fridge + Lights. Note that the Load Control on the Victron doesn't distinguish between Day/Night -- it simply switches on when the batteries are above the voltage you set, and turns off at another trigger point -- so the water heater will come on if there is no sun if you don't manually turn it off.

I guess technically you could do this same thing with an AC-powered water heater using an inverter -- however there would be some efficiency loss and it would use a bunch more power.

I purchased all the parts via Amazon:
- 150w 12V heater element by Denord with a 1" NPSM Flange
- 12V 40A Solid State relay
- STC-1000 Temperature Relay

I removed the old heater element (drain the tank first).

- STC-1000 connected to my DC panel directly - turns off if water is below 40C and off at 45C
- Load output from Victron Controller connected via Solid State Relay
- When battery has finished charging, Load Output is triggered and switches on. If water temperature is below 40C, STC-1000 triggers the SSR to divert power to heating element.
 
BTW -- if you did the DC setup as I've described -- it would still work while on shore power just like it does when motoring. Your battery would run the water heating. Your 110V DC charger would charge the batteries. Water would always stay between 40-45C or whatever you set it at.
 
Nice write up. I probably would use Li batteries in today's word. Did you consider a solar heating tank on top of the boat? In some parts of the world that works very well. Thanks
 
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