Sea Wolf":2ssbnuih said:
The good news is that the water penetration would not spread out very much from the screw holes because the balsa in in small individual blocks under 2 inches in size, as opposed to being a continuous sheet, like plywood.
shellndanm":2ssbnuih said:
The theory that water will not penetrate through the balsa squares is not correct. The gas tank screws into my deck caused water to completely saturate most of the deck. My boat is a 2005. Check out the album.
I was just going to mention this.
IF everything were done perfectly, and each square were perfectly isolated with resin, this is theoretically true. But I would never count on it in a production boat. (I have re-cored boats and made the effort to fill every cut between squares, and I still would not "count" on that fact -- and I know I had them filled well. It was very labor and resin intensive.)
(In some modern construction methods, you can "vacuum" resin into many gaps, but I don't believe C-Dory builds their boats that way, and I would still never count on that vs. keeping water out.)
In fact, one of my C-Dory floorboards was ruined partially due to these "channels" not being filled at all. First, one of the larger gaps between balsa sections formed a weak point which allowed a crack on the underside (very small crack). Water got into the crack. Then it ran all up and down the "open aisles" and saturated the balsa core of about 85% of the floorboard.
I don't think this took much abuse to have happen either. When I got the floorboards (from another 22) they had been only barely used and then stored away in a garage (boat owner was a fisherman; didn't like the floorboards). I had them either stored indoors or in a dry climate. Before taking my boat out for the first time I noticed the crack, delved in expecting a small repair, and...
I think with any core material it's best to assume that if any water gets in it can do major damage (even with foam, water can run up and down any "aisles" and do damage), and so the best course of action is to keep water out. Luckily, we know ways to do this. Unluckily, we often have to do it ourselves (or hire it done). But that's true for just about every production boat.
However, most times damage does not occur instantly, so there is a window of opportunity to take care of issues.
One other note is that the wood cabinetry does not need to be attached by screws. So if one takes the time to remove the screws, then fill the holes, there are other options for re-securing the cabinetry (screws back into the new epoxy is one of them; but there are others that do not involve holes as well).
Sunbeam